Material handling

Definition

Material handling refers to the movement, protection, storage, and control of materials and products throughout the manufacturing, warehousing, distribution, consumption, and disposal stages. It plays a vital role in optimizing production efficiency and ensuring that materials are accessible and organized in various layout types, enhancing workflow and reducing operational costs.

5 Must Know Facts For Your Next Test

1. Effective material handling can significantly reduce labor costs and improve productivity by ensuring that materials are moved efficiently between different work areas.
2. The design of layout types, such as process layout or product layout, directly impacts the material handling methods used within a facility.
3. Automated material handling systems can include conveyors, automated guided vehicles (AGVs), and robotic systems to enhance efficiency and accuracy.
4. Proper material handling practices help minimize the risk of injury to workers by promoting safe lifting techniques and ergonomic solutions.
5. Material handling equipment must be selected based on the types of materials being moved, their weight, size, and the specific layout of the workspace.

Review Questions

• How does effective material handling impact production efficiency in different layout types?
  • Effective material handling directly enhances production efficiency by ensuring that materials are readily available and organized according to the layout type in use. For instance, in a product layout, materials are arranged along a production line, facilitating smooth flow from one workstation to another. In contrast, a process layout may require more complex handling techniques to manage varied workflows. The right handling methods aligned with the layout type can reduce delays and streamline operations.
• What role does technology play in modern material handling systems within various facility layouts?
  • Technology plays a crucial role in modern material handling systems by automating processes and improving accuracy. For example, automated guided vehicles (AGVs) can navigate through a warehouse layout independently to transport materials efficiently. Additionally, Warehouse Management Systems (WMS) provide real-time data on inventory levels and location within different layouts, enabling better decision-making. This integration of technology not only reduces manual labor but also enhances overall operational efficiency.
• Evaluate how material handling practices can be optimized to suit different types of facility layouts and improve safety standards.
  • Optimizing material handling practices involves tailoring methods and equipment selection to fit various facility layouts while also prioritizing safety. For instance, in a process layout with multiple workstations, implementing ergonomic tools for lifting and proper training for employees can prevent injuries. Similarly, using equipment like forklifts in a warehouse layout ensures heavy items are moved safely. By assessing the specific challenges posed by each layout type and incorporating best practices, facilities can enhance both productivity and safety for their workforce.

Related terms

Warehouse Management System (WMS): A software solution that helps manage warehouse operations, including inventory tracking, order fulfillment, and the overall flow of goods.

Just-In-Time (JIT): An inventory management strategy that aims to reduce waste by receiving goods only as they are needed in the production process.

Forklift: A powered industrial vehicle used to lift and move materials over short distances within a warehouse or storage facility.