unit 10 review
Joint product and by-product costing is a crucial aspect of cost accounting. It deals with allocating costs when multiple products are created from a single production process. This unit explores various methods for cost allocation, including physical measure, sales value, and net realizable value.
The unit also covers accounting for by-products and their impact on main product costs. It delves into decision-making processes for joint products, such as whether to sell or process further, and examines real-world applications in industries like petroleum refining and food processing.
What's This Unit All About?
- Focuses on the costing and accounting for joint products and by-products
- Joint products are two or more products produced simultaneously from a common production process or input
- By-products are secondary or incidental products produced along with the main product
- Explores how to allocate joint costs among the various joint products
- Covers the different methods used for allocating joint costs such as physical measure, sales value, and net realizable value
- Examines how to account for by-products and their impact on the cost of the main product
- Discusses the decision-making process when dealing with joint products and by-products
Key Concepts and Definitions
- Joint products: Two or more products produced simultaneously from a common production process or input
- By-products: Secondary or incidental products produced along with the main product, often with lower sales value
- Joint costs: Costs incurred in a production process that yields multiple products simultaneously
- Split-off point: The point in the production process where joint products become separately identifiable
- Net realizable value: The estimated selling price of a product minus any separable costs incurred after the split-off point
- Physical measure: An allocation method that uses a common physical measure (weight, volume) to allocate joint costs
- Sales value: An allocation method that uses the relative sales value of each joint product to allocate joint costs
Types of Joint Products and By-Products
- Main products: The primary products that a company intends to produce and sell
- Co-products: Joint products with similar sales values and importance to the company
- Scrap: Residual material left over from the production process with little or no value
- Recyclable materials: By-products that can be reused or recycled in the production process or sold to other companies
- Waste products: By-products that have no value and may require disposal costs
- Spoilage: Products that do not meet quality standards and cannot be sold as regular products
- Normal spoilage: Expected spoilage that is inherent in the production process
- Abnormal spoilage: Unexpected spoilage caused by defects or inefficiencies in the production process
Allocation Methods for Joint Costs
- Physical measure method: Allocates joint costs based on a common physical measure such as weight or volume
- Advantages: Simple to use and understand, data is readily available
- Disadvantages: Does not consider the relative sales value of each product
- Sales value method: Allocates joint costs based on the relative sales value of each joint product
- Advantages: Considers the revenue-generating ability of each product
- Disadvantages: Sales prices may fluctuate, leading to changes in cost allocation
- Net realizable value method: Allocates joint costs based on the net realizable value of each joint product
- Net realizable value = Estimated selling price - Separable costs incurred after the split-off point
- Advantages: Considers both the sales value and additional processing costs of each product
- Disadvantages: Requires estimates of future selling prices and costs
- Constant gross margin percentage method: Allocates joint costs to maintain a constant gross margin percentage for each product
- Advantages: Ensures each product has a consistent gross margin
- Disadvantages: May not reflect the true profitability of each product
Accounting for By-Products
- Two main methods for accounting for by-products: production method and sales method
- Production method: By-product costs are included in the cost of the main product
- By-product revenue is credited to the main product cost, reducing the overall cost
- Advantages: Simple to implement and understand
- Disadvantages: May not provide accurate costing for the main product
- Sales method: By-product costs are separated from the main product cost
- By-product revenue is recorded separately when the by-product is sold
- Advantages: Provides a clearer picture of the profitability of the main product and by-product
- Disadvantages: Requires more detailed record-keeping and accounting
- Choice of method depends on the materiality and significance of the by-product revenue
Decision Making with Joint Products
- Decisions involve determining the optimal product mix and processing levels
- Relevant costs: Costs that differ between alternatives and impact the decision
- Include incremental costs and opportunity costs
- Sunk costs and fixed costs are not relevant for decision-making
- Sell or process further decision: Comparing the additional revenue from further processing with the incremental processing costs
- If additional revenue exceeds incremental costs, process further
- If incremental costs exceed additional revenue, sell at the split-off point
- Drop or retain decision: Analyzing whether to discontinue a joint product
- Compare the contribution margin (revenue - variable costs) of the product with any avoidable fixed costs
- If contribution margin exceeds avoidable fixed costs, retain the product
- If avoidable fixed costs exceed contribution margin, drop the product
Real-World Applications
- Petroleum refining: Crude oil is processed into various joint products (gasoline, diesel, jet fuel, lubricants)
- Allocation of joint costs is crucial for pricing and profitability analysis
- Food processing: A single raw material (milk) can produce multiple joint products (cheese, butter, yogurt)
- By-products such as whey can be further processed or sold separately
- Lumber industry: A single log can yield multiple joint products (lumber, wood chips, sawdust)
- By-products like sawdust can be used for energy generation or sold to other industries
- Chemical manufacturing: Joint products and by-products are common in the production of chemicals and pharmaceuticals
- Proper cost allocation and by-product accounting are essential for cost control and decision-making
Common Pitfalls and How to Avoid Them
- Using an inappropriate allocation method that does not reflect the true value or cost of each joint product
- Solution: Choose an allocation method that aligns with the company's objectives and the nature of the joint products
- Ignoring the impact of by-products on the cost and profitability of the main product
- Solution: Implement a consistent method for accounting for by-products and regularly review their significance
- Making decisions based on sunk costs or non-relevant costs
- Solution: Focus on relevant costs and incremental analysis when making decisions about joint products and further processing
- Failing to adapt to changes in market conditions, prices, or costs
- Solution: Regularly review and update cost allocations, product mix, and processing decisions based on current market conditions
- Neglecting the importance of accurate record-keeping and data collection
- Solution: Maintain detailed records of production quantities, costs, and revenues for each joint product and by-product
- Overlooking the potential environmental impact and disposal costs of by-products and waste
- Solution: Consider the full lifecycle costs and environmental implications when making decisions about joint products and by-products